Custom US Air Force PVC Patches
We manufacture custom PVC patches for active duty USAF personnel, Air Force Reserve Command (AFRC) units, and Air National Guard (ANG) squadrons. Wing patches, squadron patches, morale patches, deployment patches, rank insignia — if it goes on a uniform or tactical gear, we make it in PVC.
PVC outlasts embroidered patches in the conditions Air Force personnel work in. It holds color through repeated laundering, holds shape through field use, and reproduces fine unit insignia detail that embroidery struggles to match.
Types of Air Force PVC Patches
Explore the diverse types of patches worn by the USAF personnel, including:
Morale Patches
Unofficial unit identity patches worn on tactical gear, hats, and jackets. Hook & Loop backing makes them easy to swap between pieces of gear or rotate by deployment.
Combat Unit Patches
Squadron and wing identification patches for those who have served in combat operations. We can reproduce your unit’s existing design in PVC or develop a new design from your reference artwork.
Rank Insignia Patches
Marks of leadership and responsibility reproduced in durable molded rubber. PVC holds edge detail on chevrons, stars, and officer insignia more consistently than embroidery over time.
Specialization Patches
Indicators of specific qualifications, roles, or skills within the Air Force. These often involve complex insignia: PVC’s high-definition molding handles small lettering and intricate design elements that would be illegible in embroidered thread.
Deployment Patches
Each USAF squadron and wing issues unique patches to identify deployments. Deployment patches often go on tactical gear and jackets: Hook & Loop backing is standard for these so patches can be moved between assignments.
Design Options
Perfect for both active duty members and veterans, our durable and vibrant patches embody the courage and commitment of all who serve under the USAF, AFRC, and ANG banners. Join us in commemorating your achievements and the brotherhood of the skies with patches that stand the test of time.
Color matching
We match your artwork to PMS colors. If your unit requires specific camouflage patterns (MultiCam, ACU, Coyote, Desert) specify that when requesting your quote and we’ll match to your uniform’s pattern.
2D and 3D Design
2D patches have flat molded color separation with sharp borders. 3D patches add dimensional relief (raised lettering, layered elements, beveled borders). Both reproduce fine detail and small text accurately. An intricate insignia design that would be barely legible in embroidery is readable and sharp in PVC.
Shape
Any shape is possible. The standard circle-with-rockers is deeply rooted in military tradition and we produce it regularly, but custom shapes, shield formats, and irregular unit insignia outlines are all achievable.
Backing Options
Hook & Loop is the most common choice for Air Force patches, it allows patches to be moved between a uniform, a jacket, and tactical gear without re-sewing. Sew-on, iron-on, and adhesive backing are also available.
Money-Saving Tip for Unit Orders
If your unit wants the same patch design in two colorways (a full-color version and a subdued or multicam version) you pay one mold fee and produce both from the same mold. One mold, two color sets, significant savings on per-unit cost. Mention this when requesting your quote.
Specifications
| Material | Soft PVC rubber |
| Design Options | 2D or 3D relief |
| Minimum Order | 50 pieces |
| Best Pricing Starts At | 100 pieces |
| Starting Price | Approximately $2.12 each at 100 pieces (3″, 2D, 2 colors, sew-on) |
| Mold Fee | Starting at $75 (valid for 2 years) |
| Backing Options | Hook & Loop, sew-on, iron-on, adhesive |
| Sample Turnaround | 7–9 business days after Artwork Proof approval |
| Production Turnaround | Approximately 3 weeks after sample approval |
| Quote Turnaround | Within 24 hours |
How to Order
1. Request a quote
Send us your unit’s design, patch size, quantity, and backing preference. If you have existing artwork, include it. If you only have a reference image or a previous patch to work from, that’s enough to start. We respond with pricing within 24 hours.
2. Review your Artwork Proof for Approval
We prepare a digital layout showing your patch at full scale with color callouts. You review and approve the design before anything is produced.
3. Approve your Pre-Production Sample
We will send you a photo of your sample for your approval. You confirm color, dimensions, and finish before the full order runs. Alternatively, a physical rubber sample can ship to you for review for a fee, ask your Rep.
4. Production and delivery
Full production completes in approximately 3 weeks after sample approval.
From Design to Reality
Using premium materials, we meticulously craft each patch, overseeing every step to ensure a professional finish.
Sample Gallery
AIDO Commando PVC Badge
This high contrasted squadron patch was made for AIDO commandos. AIDO stands for Army Information Dissemination Operations which mere purpose is to teach commandos how to inform specific audiences about truthful and timely situations, also referred to as Psychological operations (PSYOP).
FUN TIP: You can easily add morale patches to your tactical gear, and the Hook and Loop Backing will help you get them on and off with ease.
Free Quote Request
Customer reviews
4.8/5 – Based on 1102 Reviews
- PVC Patch5 out of 5 stars
08/14/2023"Rosana Levesque really did a good job! She handled my order promptly and sent me updates as needed. I would recommend LINX and Rosana, unqualifiedly. Great customer service and great Patch!" - PVC Patch5 out of 5 stars
08/10/2023"Incredibly detailed customer service. With many hands in the decision making process, there were several revisions to the proof. Revisions came in quickly and accurately. Final product was delivered before the expected due date and is of the highest quality." - PVC Patch5 out of 5 stars
08/6/2023"The PVC products came out really nice and I was impressed with the work they produced."
Frequently Asked Questions
What do Air Force patches mean?
USAF patches represent rank, unit affiliation, mission role, and deployment history. They identify personnel within the military structure and carry the insignia of the wing, group, or squadron the wearer belongs to.
Does the US Air Force have deployment patches?
Yes. Each squadron and wing issues patches specific to deployments. These are typically worn on tactical gear with Hook & Loop backing so they can be updated as assignments change.
What is your minimum order?
50 pieces. Best pricing starts at 100 pieces.
Can you help with artwork preparation?
Yes. If you don’t have production-ready artwork, we can prepare it from your reference images or existing patch designs. Artwork preparation is quoted as an additional line item, ask about it when you request pricing.
Are your patches iron-on?
Iron-on backing is available. Hook & Loop is more common for military applications because it allows patches to move between gear. Specify your backing preference when requesting a quote.
What is the history of USAF Patches?
The history of USAF patches is deeply rooted in military tradition and pride. Originating in 1907 with the Aeronautical Division of the Signal Corps, the patches underwent several changes reflecting the evolution and eventual independence of the Air Force. During World War II, the US Army Air Forces (USAAF) introduced two main types of patches: large, painted leather jacket patches and smaller, embroidered shoulder sleeve insignia (SSI). The transformation from the USAAF to the USAF was formalized with the signing of the National Security Act of 1947, officially establishing the Air Force on September 18, 1947. Modern USAF patches, worn by active duty, reserve, and National Guard personnel, vary from vivid, colorful designs to more subdued versions, according to the uniform and occasion. The design and approval process for these patches is governed by Air Force Instruction (AFI) 84-105, ensuring each patch upholds the tradition and values of the Air Force. Historic patches are collectible (learn more here)
Collecting Air Force Patches: A Hobby of Honor
For collectors and enthusiasts, Air Force patches are treasures that hold historical significance and personal value. Discover tips for starting your collection, from obtaining your first patch during basic training to seeking authentic, high-quality patches. Learn how to care for and display your collection in a way that respects the symbols’ integrity and the stories they represent.
Who manufactures your patches?
PVC Emblems is a brand of LINX Corporation, based in Carlsbad, California. We have been manufacturing custom PVC products for military and law enforcement customers for over 15 years.
PVC Patches for Other Branches
Do You Want To Create Custom Patches for your Unit?
Tell us your unit, patch size, and quantity. We’ll respond within 24 hours.